Textile Compactor Machine:
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| Study Of Compactor Machine |
Compactor is a textile finishing machine which is designed especially for compacting 100% cotton knitted fabric like jersey, pique, interlock, plush, rib and sinker etc. as well as cotton blended fabric in rope form, changing the loft and dimensional stability of the fabric and presenting it to plaited form. Fitted with two felt compacting units which makes it to obtain top quality fabric, with minimized shrinking nature and a soft fluffy hand.
Types of Compactor Machine:
Compactor machines are two types. They are-
- Tubular compactor
- Open compactor
Tubular Compactor:
Tubular compactor is used after hydro-extractor, de-watering and dryer. By the compactor machine, compacting is done for control the shrinkage of the fabric. Here, different types of off line quality of the fabric are measured.Functions of Tubular Compactor:
Following objectives are achieved by the tubular compactor. They are-
Ø Shrinkage of the fabric is controlled by the compactor;
Ø Fabric width is controlled by the compactor;
Ø GSM of the fabric is adjusted by the compacting;
Ø Fabric smoothness is achieved by the compactor;
Ø Heat setting of fabric for Lycra is done by tubular compactor.
Open Width Compactor:
Open compactor is used for compacting the open form fabric. Here, slitting machine is used for open the fabric from the tubular form.Feature of Open Width Compactor:
Ø Perfect sanforising finishing of knit fabrics;
Ø Ideally suitable for in-line with stenter machines;
Ø Effective shrinkage control;
Ø A.C. Inverter drives, PLC with touch screen used;
Ø Equipped with modem connectivity and online troubleshooting system;
Ø Metal detector.
Salient features:
- Dimensions stability;
- Constant sensitivity during plaiting;
- J-Box feeding device AC drive control;
- Automatic Cylinder temperature controller;
- Overfeeding up to ± 20%;
- Photocell fabric detector;
- PLC Controlled;
- Touch Screen (digital display);
- Total Machine A.C. drive controlled;
- Fabric measurement device with digital meter;
- Controlled with pneumatic values & cylinders;
- All gears boxes Bonfiglioli make (Italy);
- Provided with Teflon conveyor;
- Tension rod controlled with gear box;
- Hydraulic controlled trolley;
- Anti Magnetic device;
- Auto width control.
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